Badge: A sign worn on the body to symbolize identity and occupation.
Medal: It is a badge awarded to meritorious personnel and outstanding performance in competitions. Including sports medals, honor medals, etc.
Metal badges are a kind of badges, which are generally made by stamping, die-casting, and biting. The surface of the badge can be electroplated with gold, ancient gold, ancient silver, nickel and other electroplating effects. It has the characteristics of simple and smooth lines, concavity and convexity of the pattern, etc. Surface color processes such as baking varnish, enamel, and printing can be used to make the product more rich.
Metal badge material: pure silver, pure gold, copper, iron, stainless steel, zinc aluminum alloy and other metals. In recent years, the collection value of badges has become more and more prominent. Especially badges made of metal materials have become the mainstream of badge production, such as enamel badges and imitation enamel badges in high-end badges, as well as lacquered badges, and iron-made badges. It is a relatively cheap metal badge.
Process 1: Design badge artwork. With the popularization of computer technology, computer drawings replaced the previous manual drawings.
Process 2: Making badge molds. Import the computer-designed manuscript into the engraving machine program and edit the tool path to engrave the mold. Pay attention to the thickness of the knife pattern during the engraving process. After the engraving, compare the mold according to the picture. Finally, the mold must be heat treated to enhance the hardness and durability of the mold.
Process 3: Suppression. Install the frequently heat-treated mold on the pressing table, and transfer the pattern to different badge making materials such as copper or iron.
Process 4: Punching material. Use the pre-made knife mold to press the product according to its shape and use a punch to punch the product down.
Process 5: Polishing. Put the product punched out by the knife die into a polishing machine for polishing, remove the punching burrs, and improve the finish of the product.
Process 6: Welding badge accessories. Solder the back of the product to the badge standard accessories or the accessories required by the customer
Process 7: Electroplating and coloring the badge. The badges are electroplated according to customer requirements, which can be gold-plated, silver-plated, nickel-plated, copper-plated, etc., and then color the badges according to customer requirements, finish the color, and bake at high temperature to enhance the color fastness. Through this step, a complete badge that meets the requirements of the customer is produced
Process 8: Pack the produced badges according to customer requirements. The packaging is generally divided into ordinary packaging and high-end packaging such as brocade boxes, etc. We generally operate according to customer requirements.